Manufacturing Sites

M – Site

Founded in 1972, M – Site, Malaysia was acquired by Hong Leong Group in June 1984. The factory has a total floor space of 436,000 sq. ft. (40,500 m²). M-Site is focused on Assembly only and Final Electrical Test on the products is supported at S – Site.

Product Groups Assembled at M – Site:

S – Site

S – Site, Malaysia commenced operations in April,1992. The factory has a total floor space of 640,000 sq. ft. (60,000 m²). S – Site supports Assembly and Final Electrical Test for both M – Site and S – Site.

Product Groups Assembled at S – Site:

Suzhou – Site

Carsem Suzhou, China commenced production in July 2004. The factory has a total floor space of 600K sq. ft. (56,000 m²). SZ – Site is focused on assembly and test for the MLP-Micro Leadframe Package (QFN Format) and Laminate products.

Product Groups Assembled at SZ – Site:

Suxiang – Site

Carsem Suxiang (CSX), China commenced production in May 2025. In Phase I, the factory has a construction area of 77k sqm, with Cleanroom area of 35k sqm. CSX is focused on assembly and test for the SOP package, QFP package, TO package, Flip Chip , IPM and MLP-Micro Leadframe Package (QFN Format).

Product Groups Assembled at CSX – Site:

Bangkok – Site

Carsem Bangkok (CSB), Thailand commenced assembly production in 1989 and full turnkey production for Memory products in 1990. The factory has a land area of 71.9k sqm, with Operation 17.5k sqm and Cleanroom area of 8.4k sqm. CSB is focused on assembly for the TSOP, FBGA, MCP, Flip-chip BGA and LGA packages; furthermore, test for PQFP, SOIC and QFN packages. The products include NOR, NAND, RAM, MCU, Digital and IoT. Proven capabilities in enabling cutting-edge semiconductor solutions across Automotive Memory, Connectivity, IoT.

Product Groups Assembled at CSB – Site:

Broad assembly & test portfolio supporting memory (NOR, NAND), RAM, MCU, IoT devices
Current (Assembly 10Mu/week, Test & Finish 11Mu/week)
Future
Comprehensive assembly & test capabilities for Laminate and Leadframe packages
Laminate substrate
Lead frame
FBGA Single die
  • Various package bodies size & thickness
  • Ball count: 24 – 192 balls
  • Body size: 4.5×4.5 – 15×17 mm
  • Ball size: 0.25 – 0.6 mm
  • Ball Pitch: 0.5 – 1.0 mm
FBGA Multi-Chip
  • Various pkg bodies size & thickness
  • Ball count: 24 – 192 balls
  • Body size: 5.5×5.5 – 14×18 mm
  • Pyramid (2 – 6 die stacked)
  • Side by side (2 – 5 die)
Flip Chip
  • Various pkg bodies size & thickness
  • Ball count: 49 – 300 balls
  • Body size: 4.0×4.5 – 13.0×13.0mm
  • Die size: 2.45×2.7 – 7.5×5.0mm
  • Ball size: 0.25 – 0.5mm
  • Ball pitch:0.4 – 0.8mm
LGA
  • Various pkg bodies size & thickness
  • Body size: 5×5 – 27x29mm
  • Die size: 0.734×0.944 – 15.635×10.606
  • Single & Multichip die (4 die Stack and Side-by side 2-3 die)
TSOP Type I
  • TSOP 048
  • TSOP2048 (2 Die stacked)
  • TSOP4048 (4 die stacked)
  • TSOP056
Leading edge capabilities in multi chip assembly and System in Package (SiP) solutions
Multi-Chip and System-in-Package
State of the art equipment for packaging development & production capability

Backgrinding

DFM2700/DPG8760/DFG8450

Applications: FBGA, MCP, LGA, FCBGA, TSOP

  • Integrated system (BG + WM + Detape)
  • 200/300mm wafer size capability
  • Poly grinding wheel for wafer thk <100um
  • Roughness <30um, 8000 grid size wheel
  • Die thinning capability @ 50um
  • 2 in 1 tape (DAF/FOW)
  • Thickness accuracy 5um

Laser Grooving / Dicing

DISCO DFL7160/DFD6361/6340

Applications: FBGA, MCP, LGA, FCBGA, TSOP

  • 200/300mm wafer size capability
  • Laser groove for low k wafers (1um accuracy)
  • Mechanical dicing with step cut capability
  • Saw street width min @ 50um
  • Saw kerf accuracy 2um

Die Attach

DISCO DFL7160/DFD6361/6340

Applications: FBGA, MCP, LGA, FCBGA, TSOP

  • 200/300mm wafer size capability
  • Thin die at 50um
  • Side by side & die stacking capability
  • Epoxy/DAF/FOW capability
  • Minimum die size @ 0.25×0.25mm
  • Die placement accuracy = xy 30um

Flip Chip Die Attach

BESI Datacon 8800 FC Quantum

Application: FCBGA

  • C4 bump, Cu pillar capability
  • Accuracy ± 5 µm @ 3 sigma
  • Strip size support up to 300×200 mm
  • Flux dipping process

F/Chip Reflow & Cleaning

KNS Rapid Pro/ProCu/Iconn/Ultra

Application: FCBGA

  • Dual lane configuration up to 2 x 300 mm
  • 9 heat zones / 3 cooling zones
  • Water jet cleaning

Wire Bonding

Reflow Centurion CT930 & Cleaning Electrovert Augastrom 100

Applications: FBGA, MCP, LGA, TSOP

  • Side by side & die stacking capability
  • Fine pitch capability @ 40um (ProCu up)
  • Min 0.6 mils wire dia. (Pro Cu up)
  • Auto Forming Gas control for Cu wire
  • Cu kit for Cu WB capability
  • Strip size 100x300mm (Rapid Pro)
  • 2um accuracy bonding area 56X80 mm

Molding (WB)

Dai-Ichi GP-Pro8

Applications: FBGA, MCP, LGA, TSOP

  • Auto molding / Transfer molding
  • Max clamp force 80 ton
  • Vacuum Assist Molding (VAM)
  • Min. mold clearance 150um, without VAM
  • Min. mold clearance 130um, with VAM

Molding (FCBGA)

FICO AMS-LM

Application: FCBGA

  • Auto molding/Transfer molding
  • Max 60 ton floating clamping system
  • Dynamic temperature control
  • Max substrate size 101 x 280 mm
  • Min. mold clearance 50 um above die/30 um MUF with VAM
  • Anti molded block warp using boards clamped and cooled down

Ball Attach/ Reflow & Cleaning

Shibuya SBM351 + RI / Chipflo6 / Cleanvy FW4

Applications: FBGA, MCP, LGA, FCBGA

  • Min. ball diameter 0.25mm
  • Min. ball pitch 0.4 mm
  • Min. ball pitch for Vision 40 um
  • Max. strip bow 8 mm
  • 6-zone reflow (Chipflow6)
  • Water soluble flux, with post reflow cleaning

Saw Singulation

GSP Gravita 36 / Hanmi 3500D/SBS8808/DFD6750/DFD6340

Applications: FBGA, MCP, LGA, FCBGA

  • Dual spindle, single chuck
  • Min. package size – 3 x 3 mm²
  • Saw street width 0.35mm
  • Saw accuracy 3um
  • Max mold block warpage 40 mils
  • Max strip bow 8 mm
  • Vision capability for ball (min. 0.2mm) & land pad

Solder Plating

Technic SP744

Application: TSOP

  • In-house auto electro-plating, with in-line electro deflash
  • Pure Tin

Trim & Form

Fico Compact Line / Fico TFM-1A

Application: TSOP

  • Single shot forming
  • Final lead cut as last step – consistent lead span
Key developments in focus
Wide Band Gap Packaging
  • Integrated GaN (iGaN) in TFLGA-27: 110, 140, 270, 500 m-Ohm
Differentiated memory solution (NOR Flash)
  • SEMPER™ family of secured and reliable NOR flash
USB C PD controller
  • Next Gen USB C PD controllers for in cabin charging and entertainment systems