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Quality

Overview

Carsem is committed to provide products and services of the highest quality through “ZERO DEFECTS”, preventive Quality culture. Employees will act with honesty, sincerity and operate as a team to continuously strive for improvements in quality, productivity, delivery, services and cost in order to be competitive and profitable. Quality First- It Begins with me.

“ZERO DEFECTS QUALITY is the responsibility of every employee.” 

Our factories maintain world-class quality standards having achieved IATF16949, ISO-9001, ISO-14001, ISO45001, ANSI/ESD S20.20 certifications and comply to Sony Green Partner Program.

Standards

Our factories maintain world-class quality standards having achieved IATF16949, ISO-9001, ISO-14001, ISO45001, ANSI/ESD S20.20 certifications and comply to Sony Green Partner Program

Our Quality System is based on the following International Standards:

  • ISO-9001
  • IATF 16949
  • ISO-14001
  • ISO45001
  • ANSI S20 20

Our in-house program called, Continuous Improvement System Towards Zero Defect, consists of:

  • Quality ownership – to cultivate Quality First culture
  • New Product Introduction Enhancement – to improve the procedure, system and skills involving NPI
  • Process Optimization – develop robust processes
  • Advanced Process Controls – IT Enabled and Prevention through machine error codes and detection features
  • Human Resource Development – emphasize on employee training and skill development
  • Supplier Management – Work closely with suppliers to improve on quality CIP

Certificates

Our factories maintain world-class quality standards having achieved IATF16949, ISO-9001, ISO-14001, ISO45001, ANSI/ESD S20.20 certifications and comply to Sony Green Partner Program

Facilities

Floor Area M Site
436,000 sq. ft.
S Site
640,000 sq. ft.
Suzhou
600,000 sq. ft.
Cleanrooms Class 10k Frontline Assembly
Class 100k Backend Assembly
Temperature, RH, Particle Count and ESD-Controlled
Production Support 24-hour Security Surveillance
Internal Calibration Laboratory
Centralized Air-Conditioning
Cold Storage
Communication System (Tel/Fax/Email)
DI Water System
Emergency Power Generators
IIMEC (Integrated Information for Manufacturing Excellence at Carsem)
Failure Analysis/Reliability Laboratory
Fire Protection and Alarm System
Liquid and Gas Nitrogen
Oil-Free Air Compressors
Tool and Die Machine Shop
Waste Treatment Plant
Operation Two 12 hour Shifts for 24 hour Operation

Reliability Lab Facilities

  • Autoclave-JEDEC A102
  • Board Level Temperature Cycling for Solder Joint Integrity Check
  • HAST / UHAST
  • High Temperature Storage – JEDEC A103
  • Convection reflow
  • Temperature/Humidity Chamber for Moisture Sensitivity Testing
  • Thermal Shock Chamber (LIQUID) – MIL-STD-1011 – (Available in M-Site and S-Site ONLY)
  • Temperature Cycle Chamber (AIR) – MIL-STD-883,1010 / AEC-Q100

Failure Analysis Lab Facilities

  • Grinder/Polisher/Low Speed Saw
  • Laser decapsulation system
  • Micro probing Station – (Available in M-Site and S-Site ONLY)
  • Metallurgical Microscopes
  • Scanning Electron Microscope & EDX
  • Scanning Acoustic Microscope
  • Stereomicroscope/High Power Microscope
  • X Ray
  • Ion miller